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Stone Exhaust Ford MK4 Focus 1.5T Catless Downpipe | Stone Exhaust USA

Stone Exhaust Ford MK4 Focus 1.5T Catless Downpipe

Regular price
$799.00
Regular price
$799.00
Sale price
$799.00
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Stone Exhaust employs state of the art 3D flow velocity measurement software and the technique of a one-piece mandrel bent pipe design. Using mechanical welding arms to accurately weld stops ash generating in the pipe wall which can cause vapor lock and poor exhaust efficiency. Stone Exhaust’s innovative manufacturing process of the catless downpipe prevents multiple welding positions and vapor lock whilst maximizing efficiency of the exhaust turbine.


Features

  • Patented O2 sensor technology design provides real-time data performance by accurately sensing every rotating displacement. No more delayed or error code problem.
  • Using one of the rare noble metal to help efficiently filter out exhaust gas.
  • Computer simulation of the best diameter.
  • A special 3D design able to achieve a perfectly matching model with the original pipe. the same installation applies, no need to modify.
  • SUS304 Stainless steel.
  • Dual Cross-Welding Technology providing substantial increase durability.

      

    R&D and 3D Scanning

    Stone Exhaust engineers use reverse engineering by 3D scanning OEM parts to understand their functionality and identify weaknesses. Data has been collected continuously in order to analyze factors such as pipe diameter, route and degrees of the bending angles of the 1.5T Exhaust System found on the Ford MK4 Focus 1.5T. 

    During R&D, Stone Exhaust utilizes the 3D simulation software to stimulate the exhaust gas flow movement, thermal and pressure rise zone. Progressive improvements were continually made until the optimal performance was achieved.

    Stone Exhaust System 3D Scanning Reverse Engineering UK

     

    7 Axis CNC Bending Machine

    Stone Exhaust System are constructed utilizing a 7 axis CNC Bending Machine which is the ultimate machine for high levels of precision delivery, necessary for industries such as the aerospace and defense industries.

      With the state-of-the-art bending machine, Stone Exhaust has achieved the industry’s standard to an impressive 98% roundness, whilst maintaining the wear of the outer bore at only 25% at 180°. Airflow obstruction and welding fracture problems are prevented by utilizing this technology. With the combination of the CNC Bending machine, Reverse Engineering and 3D Design Scanning, Stone exhaust has created an integrally molded exhaust pipe with an accuracy error under 0.025mm. 

      7 Axis CNC Bending Machine | Stone Exhaust USA

       

      Crisscross and Overlapping Welding Technique

      The flange between the turbo and the downpipes reaches extreme temperatures (800℃ to 1100℃) which creates stress on the connection point. By utilizing both welding techniques to increases the width and penetration of welds. This increases the endurance and tolerance of these connection points, leading to quality products with reliable performance.

      Stone Exhaust Art of Welding - Stone Exhaust USA

       

      Direct Spot Welding

      Our highly skilled engineers perform direct spot welding to increase product strength. This is undertaken by mechanical welding arms, proven to achieve greater precision and penetration in their welds compared to manual welding, resulting in an end product that is a work of art. 

      Stone Exhaust Art of Welding - Stone Exhaust USA

       

      Compatibility- 1.5T Engine

      Ford MK4 

      Focus 1.5T (2018+)

       

      SKU

      F231P

       

      Warranty

      Stone Exhaust 2 Year Warranty

       

      Dimension 

      78cm x 25cm x 43cm 

       

      Weight

      2.88 kg 

       

      Emission Notice 

      Various U.S. states and the U.S. federal government have individual laws regulating the use of aftermarket exhaust parts and system, especially when the stock system is modified, remove, or if you are replacing original catalysts. Please consult the appropriate law department in your area before installing any aftermarket part or system on your vehicle to ensure compliance with all applicable laws. The purchasers are entirely responsible for informing themselves of the applicable laws where the products are to be used and to comply with those laws.